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Properties of Lead-Free Solders (Cont.)
4. Miscellaneous
A. Major considerations for replacement lead-free solders:
| Table 4.1.a. Designation and Composition of Lead-Free Solders. |
| (This table is divided into two parts "a" and "b". To see part "b" click here part 4.1.b.) |
| A.C. = "Alloy Code"; L =
liquidus; S = solidus; P.R. = pasty range; CTE = coefficient of thermal expansion. Blank
cells indicate either zero composition or no available data. [Due to space limitations, source is documented at end of this series of tables.] |
| A. C. |
|
Comments |
Melting |
Density (g/cm3) |
Spec- ific Heat (J/g) |
CTE (µm per m.ºC) |
||||||||||
| Sn | Ag | Bi | Cu | In | Sb | Zn | Pb | |||||||||
| L | S | P. R. | Meas. | Calc. | ||||||||||||
| A1* | 63 |
37 |
Baseline (eutectic) alloy, properties used as reference. | 183 |
183 |
0 |
8.39 |
8.42 |
45. |
18.74 |
||||||
| A2 | 62 |
2 |
36 |
Popular surface- mount alloy | 180 |
179 |
1 |
8.44 |
8.44 |
47. |
25.70 |
|||||
| A3 | 3 |
97
|
Low-usage, low-lead content, very-high-temp, C4 alloy used by IBM; very good in thermal fatigue. | 318 |
318 |
0 |
11.13 |
11.21 |
22. |
29.72 |
||||||
| A4* | 96.5 |
3.5 |
Baseline (eutectic) alloy, properties used as reference. | 221 |
221 |
0 |
7.37 |
7.38 |
64. |
20.04 |
||||||
| A5 | 95 | 5 |
Popular high-temp. alloy. | 241 |
234 |
7 |
7.25 |
7.27 |
57. |
20.09 |
||||||
| A6* | 42 |
58 |
Baseline (eutectic) alloy, properties used as reference. | 138 |
138 |
0 |
8.57 |
8.57 |
46. |
14.26 |
||||||
| A7 | 95 |
3.5 |
0.5 |
Cd: 1.0 | Alpha alloy #38, low usage; contains cadmium. | 223 |
221 |
2 |
7.39 |
7.39 |
64. |
20.54 |
||||
| A8 | 25 |
75 |
264 |
183 |
81 |
9.68 |
10.00 |
17. |
||||||||
| B1 | 50 |
50 |
Similar to B2, wider pasty range and lower elongation (21%) | 152 |
138 |
14 |
8.37 |
8.37 |
43. |
|||||||
| B2 | 48 |
52 |
Compare solderability results with B1, choose one. High Bi content | 151 |
138 |
13 |
8.42 |
8.42 |
40. |
12.13 |
||||||
| B3 | 42 |
55 |
3 |
High Cu, wide pasty range, high liquidus, low elongation | >400 | - | 8.55 |
|||||||||
| B4 | 48 |
48 |
4 |
High Cu, wide pasty range, high liquidus, low elongation | >400 | - | 8.39 |
|||||||||
| B5 | 48 |
2 |
46 |
4 |
Poor ductility (2.7% elongation) | 146 |
137 |
9 |
8.44 |
8.4 |
36. |
14.38 |
||||
| B6 | 42 |
56 |
2 |
Quenched alloy shows ternary melting (99°C solidus),116% total elongation. | 140 |
126 |
14 |
8.52 |
8.52 |
45. |
16.01 |
|||||
| C1 | 67.5 |
2 |
1.5 |
29 |
IBM patent alloy, low usage and lead content; not commercially available. | 198 |
183 |
15 |
8.1 |
8.19 |
52. |
20.45 |
||||
| C2 | 93. |
3 |
4 |
95 ºC pasty range, liquidus > 300 ºC. | 221 |
221 |
0 |
7.42 |
7.42 |
61. |
14.83 |
|||||
| C3 | 94. |
2.5 |
2 |
1.5 |
Similar to E3, same pasty range and YS but lower % elongation. | 226 |
219 |
7 |
7.4 |
7.38 |
59. |
|||||
| C4 | 93.5 |
3 |
1 |
1 |
1.5 |
A complex system, but meets acceptance criteria. | 224 |
220 |
4 |
7.34 |
7.39 |
65. |
19.9 |
|||
| C5 | 78.4 |
2 |
9.8 |
9.8 |
32 C
pasty range, 7.1% total elongation, high indium content ($12.8 / lb). |
195 |
163 |
32 |
7.48 |
7.54 |
46. |
11.86 |
||||
| D1 | 55. |
45. |
Similar to B1, 29 ºC (26 ºC) pasty range, lower pasty range | 164 |
138 |
26 |
8.25 |
|||||||||
| D2 | 41. |
57. |
2. |
Similar to B6, lower % elongation (71.8%) | 140 |
127 |
13 |
8.55 |
8.54 |
44. |
15.85 |
|||||
| D3 | 41. |
2. |
57. |
Meets acceptance criteria but questionable value over A6 | 147 |
140 |
7 |
8.61 |
8.60 |
44. |
14.39 |
|||||
| D4 | 41. |
57. |
2. |
Similar to D5, lower elongation, wider (sic) pasty range | 150 |
141 |
9 |
8.53 |
8.52 |
45. |
15.8 |
|||||
| D5 | 42. |
57. |
1. |
Meets acceptance criteria, high Bi | 149 |
138 |
11 |
8.53 |
||||||||
| D6 | 40.5 |
2. |
56. |
1.5 |
Similar to D7, lower % elongation (26.8%) | 145 |
137 |
8 |
8.59 |
8.56 |
44. |
13.15 |
||||
| D7 | 40. |
3. |
55.5 |
1.5 |
Meets acceptance criteria but questionable value over D5 | 147 |
137 |
10 |
8.58 |
|||||||
| D8 | 40. |
3. |
55. |
2. |
Similar to D7, same % elongation, wider pasty range (12 ºC) | 150 |
138 |
12 |
8.56 |
|||||||
| D9 | 39. |
3. |
54. |
2. |
2. |
99 ºC solidus, wide pasty range (39 ºC) | 138 |
99 |
39 |
8.56 |
8.54 |
40. |
15.25 |
|||
| D10 | 39. |
3. |
54. |
2. |
3.7 % elongation | 154 |
138 |
16 |
8.61 |
8.58 |
40. |
15.24 |
||||
| E1 | 95 |
3 |
2 |
Meets acceptance criteria; other alloys more promising | 228 |
225 |
3 |
7.35 |
7.35 |
62. |
13.44 |
|||||
| E2 | 93 |
3 |
2 |
2 |
Meets acceptance criteria; other alloys more promising | 224 |
221 |
3 |
7.36 |
7.38 |
62. |
13.44 |
||||
| E3 | 93 |
3 |
2 |
2 |
Meets acceptance criteria; good yield strength and elongation | 226 |
219 | 7 |
7.39 |
7.39 |
60. |
|||||
| E4 | 95 |
3 |
2 |
Meets acceptance criteria; similar to F17, good candidate | 220 |
216 | 4 |
7.39 |
7.41 |
59. |
14.84 |
|||||
| E5 | 95.5 |
2.5 |
2 |
Similar to E4; lower % elongation, wider pasty range | 221 |
215 |
6 |
7.39 |
||||||||
| E6 | 93.5 |
2 |
1.5 |
3 |
Quaternary alloy; high Cu content | 231 |
225 |
6 |
7.34 |
7.34 |
57. |
16.81 |
||||
| E7 | 90 |
2 |
8 |
Meets acceptance criteria; high In content, lower elongation | 215 |
206 |
9 |
7.33 |
7.34 |
49. |
20.73 |
|||||
| E8 | 80 |
10 |
10 |
30-degree pasty range | 200 |
170 |
30 |
7.47 |
7.49 |
38. |
19.68 |
|||||
| E9 | 70 |
10 |
20 |
Potentially expensive (high In content) and 3.6% elongation | 7.49 |
15.69 |
||||||||||
| E10 | 91 |
9 | High dross; low Fmax | 198 |
198 |
0 |
7.26 |
7.29 |
69. |
31.77 |
||||||
| EN1 | 86.4 |
5 |
- | 8.6 |
2 | Meets acceptance criteria; midrange melting temperature | 205 |
200 |
5 |
7.44 |
7.41 |
54. |
||||
| EN2 | 80 |
5.6 | 14.4 | High liquidus, high In; similar to EN1 and F18 | 199 |
189 |
10 |
7.45 |
7.43 |
|||||||
| EN3 | 73.2 |
6.8 | 20 |
Low solidus, very wide pasty range | 242 |
113 | 129 |
7.49 |
7.46 |
|||||||
| EN4 | 90.8 |
3.1 | 6.1 |
- | - | From quench, 78 degree pasty range, 137 ºC solidus | 215 |
202 | 13 |
7.49 |
7.49 |
56. |
||||
| EN5 | 86.5 |
3.5 |
10 |
- | - | Wide pasty range | 208 |
137 |
71 |
7.6 |
7.57 |
|||||
| EN6 | 81.7 |
3.3 | 15 |
Wide pasty range | 200 |
137 |
63 |
7.7 |
7.67 |
|||||||
| EN7 | 63.2 |
6.8 | 30 |
Very wide pasty range | 282 |
137 |
145 |
8.12 |
8.10 |
|||||||
| EN8 | 80 |
3.3 | 11.2 |
5.5 |
Wide pasty range | 221 |
170 |
51 |
7.66 |
7.59 |
||||||
| EN9 | 80.8 |
2.5 | 11.2 |
5.5 |
Wide pasty range | 200 |
169 |
31 |
7.61 |
7.57 |
46. |
|||||
Back to top (Part 4a)
Back to Properties of Lead-Free
Solders
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